SAE AS 22759-41:2000 pdf download

SAE AS 22759-41:2000 pdf download WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, CROSS- LINKED MODIFIED ETFE, NORMAL WEIGHT, NICKEL-COATED COPPER, 200°C, 600 VOLT
RATINGS:
Temperature rating: 200°C (392°F) maximum continuous conductor temperature.
Voltage rating: 600 volts (rms) at sea level.
ADDITIONAL REQUIREMENTS:
Acid resistance: No requirement.
Blocking: 230°C ±3°C (446°F ± 5.4°F).
Color: In accordance with MIL-STD-1 04, class 1 ; white preferred. For braided constructions, color shall be dark green within Munsell color limits of 5Y 3/2 and 5B 2/0.5. Conformity of color shall not be required after crosslinking proof test or life cycle oven exposure.
Color striping or banding durability: 1 25 cycles (250 strokes) (min), 500 grams weight. Not required for sizes 2 and larger.
Crosslinking proof test: 7 hours at 300°C ±3°C (572°F ±5.4°F). Quality conformance test, group II. Requirements and procedures as for life cycle except for time and temperature.
Dielectric test after immersion: 2,500 volts (rms), 60 Hz.
Flammability: Quality conformance test, group II. For requirements and procedures see below.
Humidity resistance: After humidity exposure, wire shall meet the requirements for initial insulation resistance.
Identification of product: Not required for size 24 and smaller. Color code designator not required.
Identification durability: 1 25 cycles (250 strokes) (min), 500 grams weight. Not required for sizes 2 and larger.
Immersion: For procedure see below.
Impulse dielectric test: 8.0 kilovolts (peak), 1 00 percent test.
Insulation resistance, initial:
Sizes 26 through 1 0, 5,000 megohms for 1 ,000 feet (min).
Sizes 8 through 00, 3,000 megohms for 1 ,000 feet (min).
Insulation thickness:
0.003 inch (min) for primary insulation.
0.004 inch (min) for outer jacket.
0.008 inch (min) for total insulation.
Life cycle: 500 hours at 230°C ±3°C (446°F ±5.4°F). Dielectric test, 2,500 volts (rms), 60 Hz. Procedure to use mandrels coated with polytetrafluoroethylene in the form of either enamel or wrapped tape, such that the diameter of the mandrels, after coating, still conform to the requirements of performance details, table II.
Low temperature (cold bend):
Bend temperature, -65°C ±3°C (-85°F ±5.4°F).
Dielectric test, 2,500 volts (rms), 60 Hz.
Physical properties of insulation: Pulled at 2 inches per minute. Primary insulation shall be separated from the outer jacket for determination of primary insulation tensile strength and elongation.
Tensile strength, 5,000 lbf/in 2 (min) for primary insulation, 5,000 lbf/in 2 (min) for total insulation (primary insulation and jacket).
Elongation, 1 25 percent (min) for primary insulation (AWGs 26-1 0 only), 75 percent (min) for total insulation (primary insulation and jacket).
Propellant resistance: No dielectric breakdown. For procedure see below.
Shrinkage: 0.1 25 inch (max) at 230°C ±3°C (446°F ±5.4°F).
Smoke: 250°C ±5°C (482°F ±9°F); no visible smoke.
Solderability: Not applicable.
Spark test of primary insulation: 1 ,500 volts (rms), 60 Hz.
Surface resistance: 500 megohms – inches (min), initial and final readings.
Thermal shock resistance:
Oven temperature, 200°C ±3°C (392°F ±5.4°F).
Maximum change in measurement, sizes 26 through 1 2: 0.060 inch.
sizes 1 0 through 8: 0.1 00 inch.
sizes 6 through 00: 0.1 25 inch.